December 8, 2015

High-energy X-rays give industry affordable way to optimize cast iron


Cast iron can be modified through the manufacturing process to optimize its mechanical and physical
properties, such as strength and durability. This property makes it a material of choice for use in the
transportation and machinery industries, which rely on cast iron's resistance to wear, deformation,
and rusting to design high-performance bridges, tools, and engine parts.

(December 8, 2015)  Cast iron can be modified through the manufacturing process to optimize its mechanical and physical properties, such as strength and durability. This property makes it a material of choice for use in the transportation and machinery industries, which rely on cast iron's resistance to wear, deformation, and rusting to design high-performance bridges, tools, and engine parts.

But the manufacturing process is as much art as science, producing good results yet not capturing cast iron's full potential. Controversy still exists over the correlation between manufacturing casting parameters and desirable properties. Limited by typical industrial 2-D imaging techniques or time-consuming 3-D laboratory studies, researchers have been unable to pinpoint the exact processing parameters needed to elicit the ideal properties for each cast iron application.

Finding an easier way to peer deep inside the alloy to get a definitive answer could be a boon for consumers as well as give the U.S. industry a competitive advantage. According to a study released in the journal Scripta Materialia, high-energy synchrotron X-rays can provide that insight.

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